Sun Microstamping Technologies has a global reputation as a Premier Precision Metal Stamping, Custom Plastic Insert and Custom Injection Molding company. SUN assists customers through the entire process, from the Design stage to Production, to create winning programs and repeat clientele. SUN is a true problem solver when it comes to your Product’s Process.

Sun Microstamping Technologies Extensive Capabilities in Precision Metal Stamping often allow us to provide innovative solutions for our customers Stamping requirements. We routinely provide consistent product for the most demanding applications. Our customers depend on us to provide Microstamping with ultra tight tolerances, complex part geometries, specialty materials, and in-die assembly operations. With over twenty years experience in the precision Metal Stamping Industry we have offered a wide range of Metal Stamping products and capabilities for a variety of industries. SUN works with the customer throughout the entire process including: Design, Tool and Die Manufacturing, Material Optimization, Advanced Quality Planning, Production, Assembly and Shipping.

SUN has over fifty high-speed stamping presses and uses Precision, Bruderer and Minster Presses ranging from 20 to 200 tons. The latest technologies in presses and auxiliary equipment such as Batch and In-Line Aqueous Cleaning, De-burring, and Inspection provide the maximum efficiency and value to our customers.

We work closely with our customers to ensure the most cost effective material is selected for their product needs. SUN specializes in Precision parts fabrication in material thickness of .001 through.093 inches, in these materials and finishes:

Metal Stamping Raw Materials Used

• Pre-Hardened Beryllium Copper Alloys
• Copper, Brass, and Bronze Alloys
• Stainless and Carbon Steels, Magnetic Iron
• Solid Precious Metal Alloys; Silver, Gold, Platinum and Palladium or any Alloy Combination
• Custom Clad Metals
• Pre-plated and Pre-tinned Materials
• Reel-to-Reel Duplex Plating Requirements, selective and depth
• Barrel Plating Requirements
• Spot Gold Plating
• Selective Silver Plating

Our In-house Tool Room allows for more control over the production process and allows for tooling issues to be resolved quickly with our In-house tooling maintenance team. Our customers enjoy their custom made products produced with the most appropriate cost effective metals, with any type of plating or inlays. With a goal of zero defects, our customers receive the most sophisticated measuring technologies available to ensure complete satisfaction of all our Metal Stamping products.

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Sun Microstamping Technologies prides itself with over twenty years of Injection Molding Expertise. With our knowledge we can provide outstanding service to fulfill all your molded part requirements. Our Facility and technical ability will exceed your expectations for service, quality and value.

SUN utilizes superior Mold Design, In-house Mold Build Capabilities and Optimizing Material usage. This provides our customers with high quality, low cost solutions for their products.

We currently have a wide variety of Molding equipment ranging from 28 to 300 US tons, including Horizontal, Vertical and Rotary table versions. In addition to our Molding Machines we have Auxiliary Forming Presses, Temperature Controllers, Chillers and Robotic Part Extractors. In process continuity and Hi-Pot testing along with vision system inspection allows for high quality products for our customers.

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Sun Microstamping Technologies specializes in manufacturing complex components for our customers. By encapsulating a variety of inserted components, such as Metal Stampings, Magnets, Bushings and Screws, we can provide a single component to meet a variety of applications. We accomplish this by utilizing Hand Loaded, Robot Inserted or Reel-to-Reel designs based on our customers needs.

Insert Molding provides our customers with added value and the major benefits of reduction in assembly costs, reduced size and weight of the component, increased reliability and design flexibility.

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Hybrid Components are Assemblies of Injection Molded Plastic and Stamped Metal Components. Many components are more efficiently produced using either Manual Methods or highly Automated Equipment to join the components together after the initial Molding and Stamping Operations. This is an alternative to Insert Molding and in many cases the most effective manufacturing solution.

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Sun Microstamping Technologies Designs and Builds Progressive Dies, Tools and Molds with an In-house Tool Room, equipped with an expert design, engineering and tool building staff. The art of high-speed precision Metal Stamping is enhanced by our Tool Makers personal skills assisted with the newest technology in Stamping machinery.

Range of In-house Capabilities Including:
• Tool Design
• Manufacture of Tool, Dies and Molds
• In-House Assembly
• Conditioning / Run at Rate
• Maintenance of Tools, Dies and Molds
• Latest Technology in Wire EDM

Engineering Department:

• Product Design Support
• Manufacturability Studies / Design Support
• Prototype Design and Build Services
• Mold Flow and FEA Studies
• Material Selection Support
• Mold and Die Design
• Automation and Test Design
• Engineering Change / Tool Modifications
• VAVE (Value Engineering) Continuous Improvement support

We have established a reputation among our customers for managing successful transfers of existing Tooling, Progressive Dies, Molds, and Automation into our operations in Clearwater Florida and Matamoros Mexico.

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